E-mail: alvarcom@alvar.ltd    WhatsApp:+86+17560918309
You are here: Home / Plywood Production Line / PP Plywood Machine

loading

Share to:
facebook sharing button
twitter sharing button
line sharing button
wechat sharing button
linkedin sharing button
pinterest sharing button
whatsapp sharing button
kakao sharing button
snapchat sharing button
telegram sharing button
sharethis sharing button

PP Plywood Machine

Panel dimensions: Usually 1220 x 2440 mm (can be customized to any size)
Applicable substrate thickness: 6 - 40 mm (can be customized to any thickness)
Loading method: Vacuum suction cup type
Positioning accuracy: ±1 mm
Transport speed: Synchronous with the main line, adjustable range 10 - 40 m/min
Output: 150 sheets per hour
Working temperature range: 80 - 200 °C (depending on the glue and speed settings)
Cutting method: Tracking fly saw/fly knife (longitudinal cutting followed by lateral cutting)
Pressing time: Controlled indirectly by adjusting the production line speed, usually 30 - 90 seconds
Maximum stacking height: 1200 - 1500 mm
Stacking capacity: Approximately 1000 - 2000 kg per stack (depending on the substrate density and size)
 
Please contact us in time if customization is needed.
Availability:
Quantity:


Table of Contents


Product advantagesInventor of plastic-faced plywood machinery:

1.Environmentally friendly and healthy, without formaldehyde addition.

The production line uses PP film and environmentally friendly hot melt adhesive (such as PUR adhesive). From the base material to the veneer, no formaldehyde is added throughout the process. The product can reach the highest environmental protection level (such as ENF level), meeting the health requirements of modern homes.

2.Efficient and flexible, cost reduction and efficiency improvement

The production line is highly automated, enabling continuous flat pressing and rapid rewinding. It has a high production speed, low waste rate, and can flexibly meet the demands of small-batch and multi-color orders, significantly enhancing production capacity and efficiency.

3.Excellent quality, outstanding finish

The produced panels have a surface that is wear-resistant, scratch-resistant, and corrosion-resistant. The texture is clear and realistic, the color is bright and consistent, and the overall performance of the product is excellent, with strong market competitiveness.


Mechanical Parameters

PP plywood mechanical parameters

Total power 150KW
Delivery time 28days
Capacity 150pcs/hr
Mechanical specifications 31mx7mx3. 6m
Mechanical weight 28tons
Production size 6mm-22mm
Number of operators 2 person
Machine type 7th generation
Production year 2025
Power mode Electric Drive
Power consumption 140 degrees/ hr
Trouble shooting Automatic remote trouble shooting
Machine debugging Automatic remote debugging


R&D Ideas And Product Introduction



Machine Composition And Production Process



  1. Board Turnover Machine

  2. Board Lifter

  3. Perforating Machine

  4. Pallet Conveyor

  5. Differential Machine

  6. Down Host

  7. Calender Machine

  8. Up Host

  9. Cutting Machine

  10. Duty Conveyor


Production Process


1 Board Turnover Machine

Step 1:

Align the two sides of the Osson slab billet picked up by forklift to facilitate the double-sided drilling in the later stage without deviation.

Parameter table:

1.Worm gear reducer 150 model

2.Using four levels of motor 1.5kw, national standard three energy consumption

2 Board Lifter

Step 2:

After the slab automatically enters the drilling machine, the lifting platform automatically raises the height of one slab to keep the slab flat with the drilling machine

Parameter table:

Worm gear reducer 150 model,

Adopting a four stage 1.5 kW motor

High power hydraulic station, motor 3 kW, four levels, all drums are galvanized.



3 Perforating Machine

Step 3:

Drill holes on the surface of the template substrate, with a spacing of about 1cm between each hole and a depth of 3mm, in order to increase the adhesion between the recycled PP plastic and the building template substrate.

Parameter table:

1. Eye catching tablets are made of customized manganese steel

2. Worm gear reducer 175 model

3. Adopting a motor with four levels of 7.5 kilowatts and national standard three energy

consumption





4 Pallet Conveyor

5 Differential Machine

Step 4: The perforated slab is automatically fed into the differential machine for ash and slag removal, and enters the next stage

Parameter table:

All aluminum high-speed booster fan, 0.75 kW

Step 5: Automatically connect each slab that has been punched and fed in, so that each slab forms a wireless extended whole

1. All aluminum RV reducer, copper shaft

2. The all aluminum motor has a fourth level of 3 kilowatts and meets the national

standard for third level energy consumption.





6 Down Host

Step 6:

When the regenerated PP plastic particles are heated to around 260 degrees Celsius with electricity, the PP particles are dissolved. Then, the dissolved PP plastic is extruded into a sheet from the grinding tool under high pressure and evenly cast on the surface of the template substrate.

Parameter table:

1. The motor adopts a four stage motor of 75KW

2. Transmission; European standard hard tooth surface gearbox 225 model, quantity (1 unit)

3. Screw; European standard 100 model, surface galvanized and alloy plated, quantity (1 unit)

4. Grinding tools; European standard 1400mm model, special grinding tool steel, quantity (1 unit)





7 Calender Machine

Step 7:

Apply high pressure to the hot melt plastic laid on the surface of the slab and press it into the holes on the board surface, allowing the plastic to bond with the wood

Better adhesion together while covering the surface film flattening and calendering

Parameter table:

1. All aluminum RV reducer, copper shaft

2. All aluminum motor with four levels and 3 kilowatts





The workflow of upper host, the lower host and the calendering machine


After the hot-melt PP sheet is cast onto the substrate surface, a mirror roller is used to wrap the PP green film (like asphalt paving) on the laid substrate surface and roll it, so that the dissolved plastic solution is squeezed into each eye hole on the substrate surface. At the same time, the PP green film is rolled onto the dissolved plastic surface, and the high temperature of the hot-melt PP sheet is used to completely melt the PP green film and plastic surface together. The rolling is matte, so that the hot-melt plastic surface is integrated with the template substrate and never peels off. At the same time, uniformly roll the uneven surface of the building template substrate (with a positive and negative error of less than 0.5MM) to a uniform flatness, so as to unify the color, brightness, and brightness

of the plastic template surface.





8 Up Host

Step 8:

Dissolve the regenerated PP particles at high temperature and evenly spread them on top of the slab

Parameter table:

1. Motor; Using a four stage motor of  5 kW, quantity (1 unit)

2. Transmission; European standard  hard tooth surface gearbox 225 model, quantity (1 unit)

3. Screw; European standard 100 model, surface galvanized and alloy  plated, quantity (1 unit)

Grinding tools; European standard  1400mm model, special grinding tool  steel, quantity (1 unit)




9 Cutting Machine

Step 9:

Use gravity to fold and separate the plastic coated and pressed board. Simultaneously stack and align

Parameter table:

1. Cycloid pinwheel gearbox

2. Adopting a four stage motor with a power of 0.75 KW

3. High power hydraulic station, motor 3 kW, four levels

4. All lifting platform rollers are galvanized



10 Duty Conveyor

Step 10:

Use the finished plywood with cut edges to stack and wait for the forklift to cut the edges

Parameter table:

Motor 3 kW Level 4 (1 set)

Cutting edge and shaping template

Adopting spray painting anti-corrosion and waterproof treatment

The processed plastic template is packaged and stored in the warehouse




Production Cost Analysis


Production cost analysis

Name Unit price Quantity used/board Cost/sheet Remark
Plastic particles  ¥2500/ton 3.5kg/sheet ¥8.8/sheet China market  price
Steel film ¥20000/ton   3500sheets/tons ¥5.8/sheet   China market price
Electricity bill ¥140/hr 150sheets/hr ¥0.9/sheet China market price
Cost per sheet    15.5RMB
Note: The plastic on both sides of PP plywood can increase the thickness by0.8mm

Product Scenario Application

Previous: 
Next: 

Contact us for free sample


   OUR  ADDRESS
31th Floor, Block C, Global Center, Liuqing Street, Lanshan District, Linyi City, Shandong Province

  WHATSAPP
+86+17560918309

  EMAIL
alvarcom@alvar.ltd
Inquire

QUICK LINK

ABOUT US

PRODUCTS

CONTACT US
 +86-17560918309
 alvarcom@alvar.ltd
ONLINE MESSAGE
Inquire
Copyright © 2025 Linyi Alvar International Trade Co., Ltd. All Rights Reserved. SitemapPrivacy Policy